Coil Heaters
Coil Heaters are specially designed for smaller diameter nozzles, nozzle tips, hot runner systems, and precision heating applications where high watt density and accurate temperature control are required. These heaters can be formed into grooves and customized shapes to create complex three-dimensional heating applications. Their large cross-sectional area provides greater power output compared to conventional micro coil heaters, making them ideal for demanding hot runner environments. Coil Heaters are available with optional J-Type or K-Type thermocouples for precise temperature sensing and control. Designed for maximum heat transfer, corrosion resistance, and long service life, they ensure uniform temperature profiles and superior performance in plastics processing industries.
Coil Heaters are specially designed for compact, high-performance heating applications such as hot runner nozzles, nozzle tips, and plastic processing equipment. Manufactured with high-quality mineral insulated construction, these heaters deliver exceptional watt density, rapid heat-up, and precise temperature control even in limited installation spaces. Their flexible design allows them to be formed into complex shapes and grooves, making them ideal for three-dimensional heating applications. Available with optional J-Type or K-Type thermocouples, Coil Heaters ensure accurate temperature sensing, uniform heat distribution, and maximum thermal efficiency. With superior corrosion resistance, long operational life, and customizable voltage and wattage configurations, they provide a reliable solution for demanding requirements.
High Watt Density
Designed to deliver concentrated heating power with rapid heat-up performance for hot runner nozzles, molds, and precision heating applications.
Maximum Heat Transfer
Flat and square cross-section profiles provide greater surface contact, ensuring efficient heat transfer and uniform temperature distribution.
Precision Temperature Control
Available with optional J-Type and K-Type thermocouples for accurate temperature sensing, monitoring, and process control.
Voltage Range
24V – 250VMax Sheath Temperature
750°C / 1380°FThermocouple
J-Type / K-Type OptionalCross Sections
Round, Flat & Square ProfilesStandard Wattage
250W – 1300WMaximum Length
2650mm Straight LengthPlastic Extruders
Plastic Molding Machines
Hot Runner Molds
Nozzle Heating Systems
Plastic Processing Equipment
Custom Industrial Heating
Coil Heater Performance Data
| Specification | Value |
|---|---|
| Wattage Tolerance | ± 5% |
| Max Sheath Temperature | 750°C / 1380°F |
| Insulation Resistance | ≥ 5 MΩ @ 500V DC |
| Length Tolerance | ± 5% |
| Thermocouple | J / K Optional |
| Diameter Tolerance | ± 0.15 mm |
| Voltage Range | 24 – 250 Volts |
| Standard Wattage |
250W, 330W, 400W, 470W, 550W, 650W, 700W, 850W, 1000W, 1100W, 1300W |
| Max Voltage | 250V |
| High Voltage Test | 800V (AC) |
| Max Straight Length | 2650 mm |
Dimensional Tolerances
| Dimension | Spec | Tolerance |
|---|---|---|
| Cable Length | A | ±25mm |
| Cold Length | B | ±5mm |
| Heater Length | C | ±1.5mm |
| ID | D | -0.4 / -0.2 |
| Profile | E × F | 2.9×2.9, 3.3×3.3, 3.8×3.8, 3×3, 4×4, 1.8×3.2, 2.5×4.2, 4×6, 4.6×8.6 |
Available Coil Heater Profiles
| Profile | Option 1 | Option 2 | Option 3 | Option 4 | Option 5 |
|---|---|---|---|---|---|
| — | 2.9 | 3.3 | 3.8 | — | |
| — | — | 3 × 3 | 4 × 4 | — | |
| 1.8 × 3.2 | 2.5 × 4.2 | — | 4 × 6 | 4.6 × 8.6 |
Coil Heater Construction Details
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30+ Years Of Experience In Heaters
We appreciate the hard work of Pratik Mehta that’s providing his support & guidance to our firm, which enlightens the path of success. He has gained immense experience in the field of electrical products and thus able to guide us in the sphere.